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Numerical Simulation of Stress and Deformation for a Duplex Stainless Steel Impeller during Casting and Heat Treatment Processes

Lugui CHEN , Yong LING , Xiuhong KANG , Lijun XIA , Dianzhong LI

材料科学技术(英)

A large-scale, thin wall duplex stainless steel impeller with complex geometry was deformed severely and unpredictably during casting and heat treatment processes resulted in dimensional failure for the final part. In this paper, the distortion of the impeller during casting and heat treatment was calculated. A commercial software, Experto-ViewCast, was used to simulate the transient heat transfer, solidification and mechanical behaviors during the casting and the heat treatment process. The coupled set of governing differential equations for mass, energy and mechanical balance were solved by finite control volume and finite element method. A thermoelastic-visco-plastic rheological model was used to compute the constrained shrinkage of the casting. At each time increment, a coupling of the heat transfer and mechanics was performed. Comparison of the experimental measurements with the model predictions showed good agreement. From the calculated displacements of key points of the blade, the proper inverse displacements were determined to provide an optimum casting pattern and to achieve a uniform and reasonable machining allowance for both faces of the blade.

关键词: Numerical simulation , null , null , null , null

TRACKING OBSERVATION ON SUBSURFACE CRACK IN BEARING STEEL GCr15 UNDER ROLLING CONTACT

CHEN Longqing Zhengzhou Institute of Technology , Zhengzhou , China CHEN Qing Luoyang Institute of Technology , Luoyang , China

金属学报(英文版)

Based on the sequent tracking observation on spalling of steel GCr15 under rolling contact fa- tigue,an expression for estimating the propagation of subsurface cracks was derived.The rol- ling contact fatigue life was found to be markedly related to the subsurface crack propagation angle.A new explanation of reason why the rolling contact fatigue life can be prolonged by residual compressive stress and retained austenite was advanced.

关键词: contact fatigue , null , null , null , null

Influence of Rolling Reductions on Recrystallization Texture in Commercially Pure Al

MAO Weimin University of Science and Technology , Beijing , 100083 , China.

材料科学技术(英)

The recrystallization texture in commercially pure Al is investigated after the samples are rolled differently and annealed.The samples with low rol- ling reductions could be generally recovered or recrystallized in situ and characterized by the re- tained G{110}<001>component.This recovery process decreases during annealing with the increase of reduction.The appearance of the B/R{359}. <132>and R{123}<634>components de- pending on the rolling reduction is investigated and the less developed Cube{100}<001>component in commercially pure ahninium is also discussed.

关键词: recrystallization , null , null , null

Intergrain interaction, coercivity and Henkel plot for NdFeB magnets

Ruwei GAO , Wei CHEN , Jiancheng ZHANG , Weicun FONG , Wei LI , Xiumei LI

材料科学技术(英)

For both sintered and nanocomposite NdFeB magnets, deltaM(H) of the Henkel plot increases from zero, and reaches a peak, then decreases and changes to the negative values with increasing applied field. This shows that the intergrain interaction changes from the exchange-coup ling type into the magnetostatic interaction type. The magnetic field corresponding to the peak of deltaM(H) is slightly smaller than the coercivity of magnet. The peak of deltaM(H) for aligned sintered magnet is greater than that for misaligned magnet. deltaM(H) peak of the nanocomposite NdFeB magnets increases with decreasing grain sizes. It indicates that the effect of alignment field on the properties of magnet is similar to that of exchange-coupling interaction.

关键词:

INFLUENCE OF SURFACE HARDENING ON CONTACT FATIGUE LIFE OF NODULAR CAST IRON

TAO Zengyi LUO Jiaming Huazhong University of Science and Technology , Wuhan , China TAO Zengyi , Faculty of Metallic Materials , Dept.of Mechanical Engineering No.2 , Huazhong University of Science and Technology , Wuhan 430074 , China

金属学报(英文版)

The influence of laser surface melting and induction hardening on the surface structure,con- tact fatigue life and failure behaviour of the nodular cast iron has been investigated.The con- tact fatigue life can be improved by both laser treatment and induction hardening,but the fail- ure process and type are different from each other.The former is due to lumpy and deep spal- ling caused by crack propagation between the quenching zone and the substrate,and the latter is due to nubby and surface flaking caused by the oil wedged action into surface cracks.

关键词: surface hardening , null , null , null

热障涂层皱曲的力学模型研究进展

刘云川 , 李志华 , 李爱明

材料导报

在EB-PVD/(NiPt)Al涂层中存在皱曲(Rumpling)现象 ,导致涂层的早期失效.综述了皱曲(Rump-ling)力学模型的研究进展,主要包括3个方面的问题:皱曲的力学模型、数值计算方法研究现状;皱曲的机理及力学模型研究中存在的问题和不足;进一步研究皱曲机理并改进模型的途径.提出了在粘结层晶体尺度内棘轮效应与热扩散间存在耦合作用的设想,并认为这种耦合作用是形成皱曲的根本原因.

关键词: 热障涂层 , 皱曲 , 力学模型 , 棘轮效应 , 循环塑性

EFFECT OF LIQUID FLOW ON PRIMARY ARM SPACING OF CONSTRAINED COLUMNAR CRYSTALS

LIU Shan LU Deyang HUANG Tao ZHOU Yaohe National Lab of Solidification Processing , Northwestern Polytechnical University , Xi'an , China LIU Shan , lecturer , National Laboratory of Solidification Processing , Northwestern Polytechnical University , Xi'an 710072 , China

金属学报(英文版)

An experimental apparatus,which has a convection generator and an aid-heater,is developed for the study of the effect of stable laminar liquid flow on the directional solidification process by the use of transparent alloy SCN-2wt-% Ace.The flow is perpendicular to primary arms. By in-situ observation and photographing at different specific moments,it has been found that such a flow can cause a great change in primary spacings of constrained columnar crystals:for cells,the spacings become smaller;but for dendrites,they become larger.The former is mainly due to the tilted growth of upstreamside branches,while the latter is mainly due to the coup- ling effect of liquid flow with solutal field around dendrite tips.The faster the liquid flows,the further smaller the cell spacing and the further larger the dendrite spacing.

关键词: forced liquid flow , null , null , null

INVESTIGATION OF THE EFFECT OF TEMPERATURES ON TENSILE LOAD DROPS OF TITANIUM ALLOY

Z Zhang , ZH Tu , L.F. Li , L.Z. Zhaoand D. Jin (Cryogenic Laboratory Chinese Acaderw of Sciences , Beijing 100080 , China )H.J Lu (Beijing Institute of Aerospace Materials and Technology , Beijing 100076 , China)

金属学报(英文版)

Low temperature may greatly affect the mechanical properties of materials. Some in-teresting mechanical phenomena were detected at very low temperature. In this study,a multi-sample tensile installation was designed to study the plastic deformation be-havior for Ti-5Al-2.5Sn extra-low-interstitial (ELI) alloy at liquid helium temperature.The special geometrical instability phenomena in low temperature, serrated deforma-tion and multi necking, was studied in detail in this project. Slip and twinning were determined in the process of plastic fiow by SEM/TEM analysis. Efficts of temper-ature and sequential straining on load drops in tensile stress-strain curves were also studied. Optical measurement method was used to gauge the geometrical characteristic of multi-necking specimens. The sensitivity of partial thermoplastic deformation and the equivalency of low tempemture with high velocity of this material were studied by using micro-mechanics analysis.The criterion of geometrical instability has been discussed. A computer simulation of the low temperature instability of plastic fiow in Ti-5Al-2.5Sn ELI alloy has been carried out. A computer model has been established which links the hot dtffusion and the plastic fiow of hcp alloys under assumption that the tempemture is homogeneous within the specimen and that the heat exchange with the thermal bath is the control-ling step in the heat release. The computer simulation of the deformation curves as a function of several mechanincal, geometrical and thermal parameters provides a re-alistic description of the experiments. The experimental data available are discnssed in the light of the computer simulation model.

关键词: mechanical property , null , null

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